2002/03 CHIEF Service Parts

BATTERIES:
Deka - Big Crank™ ETX18L (300cca)
Yuasa YTX24HL-BS (350cca)

BEARING, CAMSHAFT:
Harley-Davidson # - 9058
J&P Cycles # - 431-429

BEARING, CLUTCH HUB:
KOYO # - 5207
Harley-Davidson # - 37906-90
J&P Cycles # - 630-162

BEARING, CRANK PINION SHAFT:
Green - 0.2500"
Harley-Davidson # - 24628-87A
Drag Specialties # - DS-198657
J&P Cycles # - 432-787
Red - 0.2501"
Harley-Davidson # - 24641-87A
Drag Specialties # - DS-198658
J&P Cycles # - 432-788
Blue - 0.2502"
Harley-Davidson # - 24643-87A
Drag Specialties # - DS-198659
J&P Cycles # - 432-789
White/Grey - 0.2503"
Harley-Davidson # - 24626-87A
Drag Specialties # - DS-198656
J&P Cycles # - 432-790

BEARING, CRANK SPROCKET SHAFT (left side): (A6) (LM67048 / LM67010) 2 Required
Harley-Davidson # - 9028 set
J&P Cycles # - 431-532

BEARING, PRIMARY COVER (Inner), TRANSMISSION SHAFT:
CarQuest # - BGS 205

BEARING, STEERING HEAD: (L44643 / L44610)
CarQuest # - BGS A14
Harley-Davidson # - 48300-60

BEARING, TRANSMISSION COUNTER SHAFT: (Closed-end needle bearing)
Harley-Davidson # - 8977

BEARING, TRANSMISSION MAIN SHAFT 5TH GEAR:
Harley-Davidson # - 8996A

BEARING, TRANSMISSION TRAPDOOR MAIN & COUNTER SHAFT: (6204)
CarQuest # - BGS 6204FF (remove seals)

BEARING, WHEEL: (LM11949 / LM11910) (Front & Rear)
CarQuest # - BGS A2 (1 set)
Drag Specialties # - DS-540795 (1 set)
Harley-Davidson # - 9052 (1 set)
V-Twin Mfg. # - 44-4025 (2 sets)

BELT (Final Drive):
Gates™ Poly Chain - 14mm x 1-1/2" - 136 tooth
Jireh Cycles # - 58-273

BRAKE PADS F/R:
Brembo # - FERIT I/D 450FF (front)
Brembo # - FRENDO 965 (222) (rear)
DP # - 614
Drag Specialties # - 32-4033 (front)
EBC # - FA95 (Kevlar)
Jireh Cycles # - 90-720
Ferodo # - FRP 408
Lyndall # - 7138Z
SBS # - 566

BULBS:
Brake Light # - 1157
Fender Light # - 57
Head Light # - H4
Spot Light # - H3
Turn Signal # - 1156

BUSHINGS, FORK (ILM):
Drag Specialties # - DS222030 (upper)
Drag Specialties # - DS222031 (lower)
Harley-Davidson # - 45940-84 (upper)
Harley-Davidson # - 45866-84 (lower)

BUSHING, PRIMARY COVER (Inner), JACKSHAFT:
Harley-Davidson #-33445-89 (inner)
Harley-Davidson #-33446-89 (outer)

CABLES:
Clutch -
Barnett # - 607-87ASC
Barnett # - 607-87ASC
Idle -
Barnett # - 101-40-40003 (optional 316-90SC)
Barnett # - 102-40-40003 (optional 316-90SC)
Throttle -
Barnett # - 101-40-30003 (optional 315-90SC)
Barnett # - 102-40-30003 (optional 315-90SC)

CHARGING SYSTEM CIRCUIT BREAKER:
CarQuest # - EC BR30

CLUTCH PRESSURE PLATE SPRINGS:
S&S # - 56-5109 - Light duty, 334 lbs. (6 pack)
S&S # - 56-5105-S - Standard, 370 lbs. (each)
S&S # - 56-5106-S - Heavy duty, 408 lbs. (each)
S&S # - 56-5106 - Heavy duty, 408 lbs. (6 pack)

COMPENSATOR SPRING CUP:
Harley-Davidson # - 40384-91

CONNECTING ROD WRIST PIN BUSHINGS:
Eagle # - EAG B792HD
Sifton # - 10-0271
V-Twin Mfg. # - 10-0272

CONSOLE MOLDING:
Trim-Lok part # - X1003
McMaster Carr part # - 8507K13

CRANK ASSEMBLY:
S&S # 32-2034

CRANK PIN:
S&S # 34-2102
Jims # 23961-80A3
Drag Specialties # DS-194005

CRANK PINION SHAFT:
S&S # 33-2040
Jims # 2439
Drag Specialties # 0921-0168

EXHAUST GASKETS:
Harley-Davidson # - 65324-83A
J&P Cycles # - 431-426
V-Twin Mfg. # - 15-0227

EXHAUST NUTS: 5/16"-24 Grade 5 UNF/SAE (Fine Thread)
Dorman # - 215-011 (Qty. 100)

EXHAUST STUDS:


Dorman # - 675-092

FAIRING WELL NUTS: (1/4"-20)
CarQuest:
Dorman # - 700-923 (10 Pkg.)
Motormite # - 13425 (2 Pkg.)

FLOORBOARD BALL MOUNTS:
Harley-Davidson # - 50620-74

GASKET, CYLINDER BASE: (Teflon coated steel)
Cometic # - B0837010RC (0.010" thick) front
Cometic # - B0838010RC (0.010" thick) rear

GASKET, CYLINDER HEAD: (Multi-Layered Steel)
Cometic # - H1477045S
Cometic # - H1477SP6040S (0.040" over) 3.945" x 0.040" MLS)

HAND CONTROL LEVERS:
Front Brake -
Harley-Davidson # - 45046-93
Clutch -
Harley-Davidson # - 45077-96

HANDLE GRIPS:
Custom Chrome # - 47311
Drag Specialties # - DS-243779

IGNITION COIL (DFI):
Drag Specialties # - DC6-1

IGNITION COIL (SFI):
Crane # - ?
Daytona Twin Tech # - ?
S&S # - ?

IGNITION SWITCH:
CarQuest # - EC US11

MASTER CYLINDER (front):
Gasket -
Drag Specialties # - DS-195043
Harley-Davidson # - 45005-85
V-Twin Mfg. # - 15-0242
Repair Kit -
Drag Specialties # - DS-195043
Harley-Davidson # - 45072-87
V-Twin Mfg. # - 23-3021
Site Glass -
Harley-Davidson # - 45042-82

OIL FILTER:
Harley-Davidson # - 63731-99
Hi-Flo # - HF-170C
K&N # - KN-170C (Jireh Cycles # - 25-145)
Purolator # - ML16822C (H-D # - 63796-77A)

OIL PRESSURE SWITCH:
CarQuest # - EC PS266

PRIMARY CHAIN TENSIONER: (Hayden M6)
Hayden # - M6-6595 (Big Twin '65-'00)
J&P Cycles # - 601-051
V-Twin Mfg. # - 18-3662

PRIMARY COVER TO ENGINE O-RING:
Harley-Davidson # -

PUSHRODS (Light Weight Aluminum):
Andrews # - 292110
Bikers Choice # - 49-4604
Custom Chrome # - 24249
Jireh Cycles # - 41-911
J&P Cycles # - 432-374
V-Twin Mfg. # - 11-9221
Crane # - 4-0017
J&P Cycles # - 431-325

SEAL, ENGINE SPROCKET:
J&P Cycles # - 4300085
Harley-Davidson # - 12026B <

SEAL, PRIMARY COVER (Inner), TRANSMISSION SHAFT:
CarQuest # - SLS 25X52X7

SEAL, WHEEL BEARING: (Front & Rear)
CarQuest # - SLS 323133
Harley-Davidson # - 47519-83A

SPARK PLUGS:
Autolite # - AP64
Bosch # - 4216
NGK # - BPR5ES

SPOTLIGHT TOGGLE SWITCH BOOT:
CarQuest # - EC DS-510

STARTER CABLE BOOT:
Harley-Davidson # - 70578-89

STARTER COUPLER for TECH CYCLE CONVERSION:
Harley-Davidson # - 31548-90
V-Twin Mfg. # - 32-9228

STARTER JACKSHAFT:
Harley-Davidson # - 31548-90

STARTER JACKSHAFT LOCK PLATE:
Custom Chrome # - 75289
Harley-Davidson # - 33126-93

STARTER RELAY:
CarQuest # - EC RY612
Harley-Davidson # - 31522-00
V-Twin Mfg. # - 32-0737

STARTER UPGRADE:
Tech Cycle # - TC-1-89N41 1.4kw
or Tech Cycle Item # - 94-283

STATOR:
Harley-Davidson # - 29970-88C

THROTTLE SCREW KIT:
Friction Spring
Harley-Davidson # - 56396-74A
Screw Kit
Harley-Davidson # - 56397-74C
(Re-tap throttle housing to fit)
Klever Lever
J&P Cycles # - 5100135 (black)
J&P Cycles # - 5100115 (chrome)

TRANSMISSION NEUTRAL SWITCH:
Drag Specialties # - DS-272168
Harley-Davidson # - 33900-59

TYRES:
Michelin Commander - MT90H B16 (front)
Manufacturer Part # - 43559
Dennis Kirk # - 652263
Ron Ayers # - CM-04
Drag Specialties # - CM-04

Michelin Commander - MT90H B16 (rear)
Manufacturer Part # - 76933
Dennis Kirk # - 652265
Ron Ayers # - CM-22
Drag Specialties # - CM-22

Metzler ME 880 (Wide White Wall) 130/90HB-16 (front)
Manufacturer Part # - ME880FRONT
Dennis Kirk # - 541506
Ron Ayers # - 110-13387
Drag Specialties # - 110-13387

Metzler ME 880 (Wide White Wall) 130/90HB-16 (rear)
Manufacturer Part # - ME880
Dennis Kirk # - 541507
Ron Ayers # - 110-13389
Drag Specialties # - 110-13389

Metzler ME 880 (Black Wall) 130/90HB-16 (front)
Manufacturer Part # - ME880FRONT
Dennis Kirk # - 540226
Ron Ayers # - 110-10408
Drag Specialties # - 110-10408

Metzler ME 880 (Black Wall) 130/90HB-16 (rear)
Manufacturer Part # - ME880
Dennis Kirk # - 540239
Ron Ayers # - 110-10414
Drag Specialties # - 110-10414

TYRE TUBES: (Michelin brand)
Dennis Kirk # - 540076
Drag Specialties # - 16-E2

VALVE SPRING SHIM KIT:
Crane Cams # 5-1200
V-Twin # 11-9624

VOLTAGE REGULATOR:
Harley-Davidson # - 74519-88A




DUPONT Paint Codes

2003 CHIEF
Jet Black - L0001-HL
Volcano Red Metallic - L2093-HL
Cobalt Blue Metallic - BM-602-HL
Springfield Red - RRS563HL
Copper Metallic - 44467
Blackberry Metallic - L5433-HL
Pearl White - Base F8812HL / Pearlcoat - L6160HL 2003

2003 VINTAGE CHIEF
Century Red - L1159HL
Jet Black - L0001-HL

2003 SPIRIT
Chrome Yellow - L1079HL
Pearl White - F8812HL Base / Pearlcoat - L6160HL
Redrock - M3351HL
Bright Silver Metallic - L0217HL
Springfield Red - RS563HL

2003 SCOUT
Aspen White - M3344HL
Citrus Yellow - 89058F
Cobalt Blue Metallic - BM-602-HL
Redrock - M3351HL
Springfield Red - RS563HL

2002 SPIRIT
Red - M3351HL
Cream - 43938HL




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